With the advancement of technology, the processes related to storing and storing products that require precision are also getting easier. These products include food, cosmetics, and medical products. In particular, the correct preservation of biological and medical products is among the factors affecting human health. In this respect, the more advanced the storage methods are the more their contribution to the health sector increases.
For that, the rise of the “What is lyophilization?” question becomes an important fact that we should know. In this article, we will answer it and consider its usage areas and advantages, thinking it will be beneficial. Therefore, you can examine the information in our article that reveals the importance of lyophilization technology.
What is Lyophilization?
Lyophilization, with its shortest definition, is known as freeze drying. The product desired in the freeze-drying method is dry and active; however, they have a long shelf life and dissolve easily. It is possible to detail how this process is done for curious people. It is defined as a process combining the maximum benefits of freezing and drying.
The product is completely frozen. The ice crystals formed under a vacuum atmosphere are sublimated. The whole process takes place at low temperatures. This prevents the products from being damaged. In the application process of it, the difficulties are mentioned a lot. However, the advantages of lyophilization usage areas are effective in the preference of this method. There are 3 steps in the freeze-drying process:
- Ice cream
- Primary drying
- Secondary drying
The success of this process is shown depending on the compatibility of the transition between these steps. In this way, the loss of the product decreases, and its stability increases.
Lyophilization Technology and Its Importance
The word lyophilization has its origins in Greek. It comes from “Lyophil, ” meaning “solvent-loving, liquid-attracting.” The fact that it is a method used for drying meat dates back to the Incas period. In 1890, it was used to dry tissues below -20 degrees; in 1905, it was used to dry animal tissues. In the 1930s, needs such as heat-sensitive drugs and antibiotics and the processing of blood products were out of the laboratory technique.
The main reason for the freeze-drying method is to dehydrate the products without losing their basic properties. It contains a technology that does not harm the product. In this respect, it is important in many industrial areas and the health sector. For those wondering, the advantages of this method are listed as follows:
- Heat is not used due to its damaging effect on the products. The lower temperature allows the drug and samples to stabilize.
- The shape and content of the dried product do not deteriorate.
- It extends the shelf life of products. An important factor among the usage areas of freeze-drying is shelf life.
- It reduces the weight and volume of samples. The effect of this also emerges during the transportation phase. It provides the ideal size for the transportation of products. It provides a great advantage in terms of transportation and storage costs.
- It facilitates the preservation of perishable products. It ensures that products that can be stored at room temperature can be stored.
Temperature and water hurt medical samples, especially biological products that must be stored long. Lyophilization is one of the most effective methods of preserving these products.
Lyophilization and Usage Areas
Freeze drying is important, especially for preserving heat-sensitive biological materials and products. The uses of this method in daily life are concentrated in various industries:
- Stabilization of living materials such as microbial culture
- Preservation of animal specimens exhibited in the museum, recycling of wooden products, books, or archaeological products of value in the field of museology
- drying flowers
- Recovery of manuscripts and documents damaged by fire or flood
- Vaccine types such as veterinary products, individual pet vaccines
- Food products such as tea, coffee, fruit, vegetables or meat products
Looking at the process, vaccines, biological materials, and microorganisms can be preserved by cooling and freezing. However, the transportation and storage of these products carry the risks of systemic failure and high costs. In this respect, the lyophilization process in the pharmaceutical industry provides an important advantage in stabilizing these products. In addition, its usage areas are also effective for the long-term preservation of perishable drugs.
Lyophilizers in the Pharmaceutical Industry
The lyophilization process in the pharmaceutical industry is a multi-stage operation, each crucial to the final product’s success. This process necessitates sterile conditions and specialized equipment designed specifically for the method. In this context, the role of lyophilizers, devices that utilize lyophilization technology, is fundamental. These devices, integral to medical cooling equipment, are essential in executing the freeze-drying process in the pharmaceutical industry efficiently and effectively.
Lyophilizers work by initially freezing water within the product and then drying it in a subsequent step. Turning water into ice and completely removing it is especially advantageous for the pharmaceutical industry. It provides the most suitable conditions for storing medical products that demand precision, such as live vaccines and delicate biological materials. The lyophilization process in these lyophilizers is seen as a key factor in enhancing the efficiency of vaccine production in the pharmaceutical industry.
The reliability of storage conditions provided by freeze-drying technology makes lyophilizers indispensable in various healthcare settings, including hospitals, clinics, laboratories, and pharmacies. Products like Coolermed medical cooling devices, which include lyophilizers, offer a secure and effective way to store medical products. In the pharmaceutical industry, the importance of lyophilizers extends beyond vaccines and blood storage; they are crucial in maintaining the integrity and efficacy of a wide range of pharmaceutical products. The freeze-drying process in these devices ensures that medical products are preserved under optimal conditions, reinforcing the trust in Coolermed products within the pharmaceutical industry.
Lyophilization Technology in Medical Coolers
While the usage areas of lyophilization become widespread in the health sector over time, the importance of medical coolers is increasing. First of all, it is possible to list the benefits of using medical freezers in medical fields as follows;
- Blood samples and laboratory samples are stored securely.
- It provides convenience in storing medicines and vaccines in the summer when the temperatures increase.
- It allows vaccines, drugs, and samples to be preserved healthily during transport.
The freeze-drying method is of great importance in the medical field, especially in storing vaccines and other injectable products. Necessary sterile conditions for these products are provided by this method. In addition to its important effects on human health, economic damages are also prevented. The features of lyophilizers support their intended use in the most effective and reliable way.
Discover Coolermed’s Lyophilizers
Among Coolermed products, lyophilizers ensure that important medical products such as vaccines are kept intact. When choosing among these devices that extend their shelf life, it is important to choose the appropriate device for the quality of the stored product. For this reason, we list the lyophilizers among Coolermed devices and their features below:
- FD150-280 Liters
- FD16-16/20KG
- FD4-4/5KG
- FD8-8/10KG
Among these devices, the FD150-280 liter stands out for large-volume production. One of the highlights of the FD150 is that it is the first industrial freeze-dry machine designed for large-scale operations. In this respect, this device is presented as a specially designed product for freeze-drying uses.
You can see the difference in Coolermed devices among the lyophilization usage areas. With its useful design, you can choose the best device among the Coolermed devices that suits you. You can easily benefit from the advantages of Coolermed in the storage and transportation of medical products.
You can reach our previous article from https://coolermed.com//what-to-need-to-know-about-medicine-storage-conditions/